Wind Power Carbon Fiber Pultrusion Mold

Product description:

This mold is an epoxy carbon plate pultrusion mold, which can meet the stable production of pultruded plates with different cross-sectional thicknesses ranging from 1mm to 10mm, and the production speed can reach over 30 meters per hour.
The mold is made of hard alloy steel, and the hardness after heat treatment can reach above HRC58, ensuring that the mold is resistant to wear and corrosion under high temperature and high pressure. The service life depends on the process fit and the proficiency of the on-site operator. The total pultrusion meter length of a single set of mold can range from 40,000 to 150,000 meters.The surface of the mold cavity is treated with nano-level polishing technology or aerospace-grade mirror electroplating. The surface finish of the mold cavity reaches Ra≤0.08μm, ensuring that the product surface is defect-free.

Typical Application

In the energy industry, pultruded plate reinforcing ribs for wind turbine blades

The following customization options can be made according to different needs

FAQ

Q1: What is an epoxy carbon plate pultrusion mold?
A1: It is a professional continuous pultrusion mold tailored for epoxy carbon fiber composite plates. With high-pressure precision molding technology, it supports stable, high-speed and zero-defect mass production of lightweight carbon fiber flat plates.

Q2: What are the mold material and service life?
A2: The mold adopts integral high-hardness alloy steel structure, with heat treatment hardness up to HRC 58+. It features excellent high temperature and high pressure resistance, wear resistance and corrosion resistance. Depending on production process and operation proficiency, the total pultrusion length of one mold set ranges from 40,000m to 150,000m.

Q3: How does the mold ensure perfect carbon plate surface quality?
A3: The mold cavity adopts nano-level polishing or aerospace-grade mirror electroplating treatment, with surface roughness Ra≤0.08μm. The ultra-smooth inner wall effectively avoids resin sticking, scratches and pits, ensuring flawless and consistent surface quality of finished carbon plates.

Q4: Can the mold be customized for different production needs?
A4: Yes, full non-standard customization is available. We can customize mold width, cavity thickness, heating layout and internal runner structure according to customer’s plate size, epoxy resin formula and production line parameters to meet diverse production requirements.

Q5: What are the main applications of epoxy carbon plates produced by this mold?
A5: The finished high-precision carbon plates are widely used in building reinforcement, industrial lightweight structures, electrical insulation and new energy composite parts, with outstanding advantages of high strength, light weight and high flatness.